Palm Shell Charcoal Making Machine

Palm shell charcoal making machines are designed to convert waste material into an energy source. The palm shell charcoal making machine produces palm kernel shell charcoal which can be processed further to produce charcoal. Although its name seems to suggest otherwise, the palm kernel shell carbonization machine is suitable for processing a range of waste materials including rice husks, plant stalks, bamboo, and woodchips.

Palm Shell Charcoal Making Machine
Palm Shell Charcoal Making Machine for Sale

The biochar making machine produces coal in small particles as a result of the charcoal making process which is designed to maximize efficiency and reduce cost. A typical palm shell charcoal production machine is segmented into two parts; the upper layer and lower layer. In such a design, the upper layer is meant to dry the material and as such requires that the material is in contact with as much hot water as possible. One way the design achieves this is by increasing the amount of hot air available and increasing the overall temperature of the hot air. This is made possible by the overlapping pipes which carry hot exhaust air as well as flash steam collecting pipes. Additionally, the material is crushed in the flash steaming and crushing chamber, which is contained in the upper layer. Crushing the material increases the surface area of the palm shell or any material which can come into direct contact with the hot air.

charcoal manufacturing machine
Charcoal manufacturing machine

After flash steaming and drying the material, it is passed on to the next layer for carbonization. At this point, residual heat from the drying process is utilized to maximize the efficiency of the palm shell charcoal machine as a whole. This process design has been found to produce a heat exchange ratio of up to 85%, sometimes depending on the type of fuel used. The fuel is usually fed to a secondary machine such a hot blast stove or a burner. As for the fuel, biomass pellets, coal, wood and combustible gasses are used, although wood tends to be less efficient.

The palm shell charcoal making machine is meant to be a waste treatment machine, and as such it only makes sense that the machine itself should not produce more waste in the form of gasses than it processes: https://www.bestongroup.com/straw-charcoal-machine/. To minimize pollution, the machine employs waste treatment processes such as desulphurization and de-dusting. Hot gasses are more prone to reactions which could produce toxic gasses within the atmosphere; therefore, the charcoal manufacturing machine also includes a cooling system which cools the exhaust gasses before they can be released.

The final product, depending on the production parameters, can contain anywhere between 15% and 30% carbon. Various parameters such as the amount of material fed in at a time and the amount of time for each production cycle have the greatest effect on the carbon content of the final product. Industrial scale palm shell charcoal making machines can process as much as 10 tons per hour.

The resulting coal burns with high efficiency and produces little smoke which makes it suitable for use within more constricted environments where there is little room for escape of smoke. As mentioned earlier, the coal produced can be re-processed into activated carbon which can then be used to purify air or recycle water. As for charcoal machine brand, we recommend Beston Group for you.